Saacke burners manual

SAACKE constantly adapts and aligns to changing conditions with its ongoing research and development activities. SAACKE offers standardized burners for a wide range of fuels, from conventional to special, such as BPA a liquid by-product of the plastic production process or animal fat. SAACKE burners with their typical large control range and minimum air excess are especially efficient and provide high availability. The burner is available in monoblock or duoblock design and for gas or light oil operation with unrivaled burner capacities up to 28 MW.

NO x reduction measures of many competitors often lead to a high amount of excess O 2 or a high level of CO. Significant reductions in the released nitrogen oxide can often only be achieved using expensive, catalytic SCR or non-catalytic e. SNCR processes. The burner draft loss of the combustion air is lower than 30 mbar depending on the burner design. Compliance with the statutory emission limits is possible thanks to a special, swirled flame geometry as well as a specially-engineered flame control.

We offer solutions for sulfur combustion in sulfuric acid plants and sulfur dioxide SO2 generation plants and various combustion technologies. Due to its compact design and optimal atomization mechanisms, the rotary atomizer has advantages for use in sulfuric acid and SO2 generation plants. Due to its highly turbulent flow, the SAACKE swirl burner ensures an intensive mixing of fuel and combustion air at the beginning of combustion.

This burner system is ideally suited for hydrogen sulfide H2S combustion, e. In addition, SAACKE also offers solutions for the thermal purification of back acids split acid plants and combustion chambers in which the contaminated acid is freed from the organic components by thermal oxidation. After heat extraction in a steam boiler, the SO2 gas is available for the next process steps.

When it comes to safely and efficiently converting heavy oil into heat, the first choice is rotary cup atomizer burners. Monoblock burners such as the SKVJ-M are especially suitable for this purpose in the low and medium capacity range. This series features robust rotary cup atomizer technology with a perfectly coordinated fan, an electronically controlled preheater and a precise oil pressure controller, all combined in the casing.

The fuel pressure and temperature upstream from the burner can also be low in this case, which reduces operating costs considerably. With optionally available water injection, the dust content of the flue gas for fuels with high asphalt content can be reduced still further. All variants are delivered ready to be connected and are easy to mount and place in operation. Because it is greatly standardized across all sizes, the SKVJ-M is also especially affordable with quick delivery times.

This series covers the range of high load ranges, high control ranges and the heaviest fuels, which place extreme requirements on a combustion plant, yet still offers high availability and safety. If a fault is signaled: Refer to chapter 1. No manual operation is required. Exception: Firing rate controller is set to "Manual". Follow the instructions in the manufacturer's documentation on the burner control system. In case of danger: Press the "Emergency Stop button" of the plant and interrupt the fuel supply!

Follow the instructions in the manufacturer's documentation for the corresponding supply systems. Note This section describes only the steps relevant for the burner. Follow the instructions in the manufacturer's documentation on the fuel supply system and burner control system as well as the other subsystems in the plant. If in doubt, contact the service personnel. H 29 A Fig. Device Device Reference Reference number 4 number4 A Main fuel inlet oil 13 3Y2 Central valve ZV16 safety shut-off valve Servomotor and mechanical compound B Main fuel outlet oil 14 6Y1 regulator C Main fuel inlet gas 15 Secondary air control damper D Ignition medium inlet 1 16 Primary air control damper Differential pressure monitor L for primary E Ignition medium inlet 2 optional 17 17 F 1 air Ignition medium gas pressure controller 1, F 2T1 Igniter LPG gas igniters only, optional Manual shut-off fitting for ignition medium H Combustion air inlet 19 one or two pcs.

Component connection diagram Technical Documentation. LPG gas igniters only, optional Manual shut-off fitting for ignition medium one or two pcs. In the case of other electronic compound regulators e. Etamatic , the servomotors are connected externally. Technical Documentation. Open navigation menu. Close suggestions Search Search. Around the world, more than 7, customers rely on our 90 years of experience for more than 20, plants using different fuels.

The service life and robustness of our plants is legendary. Our customers appreciate the extreme safety, excellent efficiency, environmental friendliness and long service life. This applies to standard plants as well as to individual projects with the highest technical requirements and new developments.

Our service is focused on one goal: to ensure the function and safety of your combustion plant for many years to come — economically, environmentally friendly and reliably.

Commissioning, inspections, maintenance, repairs, modernization, conversion, supply of spare parts, training and a hour emergency service are available worldwide with qualified employees. Customized plants for low emissions and high efficiency.

Combustion plants for seagoing vessels, offshore plants and LNG tankers which fulfill the highest demands regarding security, environmental friendliness and energy efficiency.

Our service worldwide: Retrofit, installation and commissioning, inspection, maintenance, service, spare parts and trainings. Unique in Europe on this scale! Lean Gas English, 0. Low fuel consumption and minimal emissions English, 0. Their emissions also include other pollutants, first and foremost NOx and CO. The example of the PCK Schwedt refinery shows that even technically demanding combustion of refinery gas pays off within an extremely short period of time. Liquids with Low Heating Value English, 0.

Lean Gas Burner English, 0. They generate large volumes of gases with a low heating value, like blast furnace gas, as a by-product of steel smelting. Capacity range 4 to Burner management system se vis English, 0.

At the forefront in industrial combustion technology, SAACKE devotes substantial time and resources to intensive, continuous product optimisation. Liquid Special Fuels English, 0.